Demand Forecasting Is More Than Technology

Demand Forecasting. It hurts me to say, it needs to be more than Technology.

We have recently been working with a terrific organization; they are in the steel business and located in the southeast of the U.S.  In my mind, they are terrific not only because they offer great products and service but they do so by operating the right way.  They focus on taking care of their people and depending on those people to focus on constantly improving operational processes that drive innovation.

Their focus on innovation is one reason we have gotten the opportunity to get to know them.  And it has reinforced some critical components necessary for successful demand forecasting and planning beyond technology.  Now don’t get me wrong, we are not suddenly becoming consultants that believe everything can be sorted by process design or strategy reviews; we still firmly believe that investing in an improved forecasting platform is the single fastest and proven way to measurably improve pre-tax financial performance. However, it is not all about technology – in order to capture the long term financial benefits and set the stage for continuous improvements, the technology upgrade needs to be part of a program that addresses process and accountability.

From the process point of view, the specifics of the process are not the emphasis of this conversation. You want to make sure that you take advantage of your new platform to improve the process – eliminate manual steps, reinforce workflow, and help support decision making. What’s more important is the focus on executing the process with discipline and collaboration. The discipline is directly related to measurement (nothing new to the thought that an organization will only execute what is measured).  However, what most companies fail to do is to use the improved technology to improve what they “can” measure.  For example, most companies are used to measuring accuracy at product family level or product lines.  However, no company actually makes or distributes a product family or product line. They make the actual individual products at specific locations for specific customers.  This is what we call the execution level and it represents the detail necessary to utilize the forecast to drive measurable improvement in the value chain.

In addition to improving measurement, it is also critical to improve collaboration.  With an improved platform, you will have the basis for inviting more participants into the process. Each of these new participants represents valuable sources of information for improving the forecast–Some examples? If not already actively involved, then sales and marketing need to be included with specific responsibilities.  Inventory managers have a significant role to play as does finance.  Then to really take advantage of your investment, think about how to extend your collaboration to include customers and vendors; then, perhaps your distributors and analysts.  The key is that the right technology platform can facilitate collaboration which allows for a much more accurate forecast.

The discipline and collaboration is greatly enhanced by the human accountability improvements.  As you have heard us emphasize in this blog and in our presentations, the single most important organizational move a company can make to reinforce improving forecast accuracy is to specifically designate a senior officer accountable for an accurate forecast.  Period.  Sorry, one more thing. Make sure part of their compensation is tied to the forecast accuracy. From our experience, ideally this is the most senior sales person in the organization. But we have seen it work well when the accountability resides within finance or operations (see collaboration above). The key is specific accountability at a senior level with compensation at risk.  All the other components of human performance are important – training, org design, skill sets etc.  However,  to set your organization up for long term and measurable success in forecasting, no other organizational improvement will drive more success.

And these are well worth the effort to put in place.  First you want to take advantage of your investment in new technology. And second, you want to deliver profit optimization for your company. And it takes more than technology – as much as that hurts me to say.

Doing what “is required”

“It is not enough that we do our best; sometimes we must do what is required.”

― Winston Churchill

I have been watching the Olympics with great interest; the achievements by so many athletes from so many countries have fulfilled every aspect of the Olympic dream.

In addition, it has been great to see so many different parts of London, a city I used to visit frequently in travelling back and forth to Dubai so there has been a certain nostalgia intertwined with the excitement of the competitions.

Which of course gets one thinking about the great characters of English history and as one is re-introduced to Winston Churchill, it becomes obvious that what he accomplished, and what he helped his country achieve, was dramatically more tremendous than even the recently concluded London Olympics.  And in reading through some of his quotes, the one I have included at the top of this blog really resonates with me.

In this time of elections in the US, in this time of businesses planning out their objectives for the next fiscal/calendar year, the quote above sets a standard that many of us need to incorporate into our daily lives and businesses and aspirations. Not that we face anything near to what Churchill faced, but in our own world, it often seems like a similarly daunting challenge.

Hence, Demand Foresight is rolling out a new, upgraded and overall better website – because it is required.

It is required for Demand Foresight because we want to clarify a misunderstanding we hear all too often from our clients —  the real importance of accurate forecasting to the success of manufacturers and distributors.  When we say forecasting, we are talking big picture – actively integrating short term sensing with on-going shaping activities (such as advertising and/or promotions and/or pricing) to objectively reach  the right forecast for the supply operations to fulfill in order to maximize the amount of money a company can make.  It is about improving business performance and so in this new web site, you will see that all the of the conversation focuses on businesses, our partners, and getting down to the specifics of how a business can improve through improved forecasting.

We also feel that this website is required for our business partners.  As this website kicks off and evolves, the intent is to become a vital hub of conversation and exchange and best practice.  There appears to be tremendous confusion about Sales and Operations Planning – what exactly is it?  How mature are you? How do you measure? And what role does forecasting play? We want to take an active role in facilitating lessons-learned and consensus.

Once you get to forecasting, confusion multiplies:  How do you measure forecast accuracy?  At what level of detail do you measure? What is the appropriate time frame for Forecasting?  Who should be involved in Forecasting?  Should we call it “Forecasting “ or “sensing” or “shaping” or guessing? Where and how specifically does Forecasting impact the supply chain and how do we measure the bottom impact? And so on and so on.

Our goal then is to dive in and have those conversations, challenge accepted thinking and see if we can clarify the proven, objective benefits achieved by businesses that focus on forecasting.  Because it is the one area that to-date is still severely underfunded and misunderstood within most manufacturers and distributors; yet ALL research points to the fact that improving forecasting is the quickest and most impactful is to improve pre-tax profitability – without question.

And fundamentally, we want to have the conversation with our partners  – if you could reduce your execution level forecast error by a minimum of 25% over your current performance and/or what our competition can offer, what would that mean to your bottom line?  For anyone with fiduciary responsibility within their companies – that is required.

Forecasting MUSTS for profitability every day and after disasters.

Supply Chain Resilience is not just for tsunamis and plant fires. The steps you put into place to prepare for manufacturing catastrophes should also benefit your daily operations and bottom line. How quickly we forget the chaos that ensues for supply chain practitioners after a major disaster.  Almost a year after the tsunami hit Japan, the harrowing headlines about the failures which will ensue if you’re not adequately prepared are gone and we’re back to business as usual.

Supply chain organizations should use the downtime between calamities to prepare for one of their own without implicating themselves into radical excess inventory strategies nor accept poor customer service as the outcome should an event arise. To prepare, here are 3 Steps to ensure profitability in the wake of disaster, as well as in every day supply chain:

1)      Enable End-to-End Visibility – With the modern day “interconnected supply chain” suppliers and manufacturers depend on each other, and customers depend on both to provide them with a valuable end product deserving of its price. Put systems in place that allow rapid and real-time data exchange so everybody always has the most up-to date information.

2)      Look at your supply chain’s level of execution – When disaster strikes you need to know exactly how much inventory you have to service your customers. Parcing your supply chain down to the execution level gives you an accurate understanding of quantities available so you aren’t overpromising

3)      Put actionable steps in place – Strategy is no good unless it’s executed and you shouldn’t settle for best practices telling you what you should do. Technology is available that tells you which decisions are profitable, and which will only serve to undermine your bottom line.

Imperial Sugar’s decision to use Demand Foresight as their demand forecasting tool helped them stave off great losses after their plant explosion in 2008. What’s the longest amount of time your plant could be offline before orders went unfilled? How would you allocate the remainder? You might have not asked these questions since last month or last year. Just remember – the supply chain process and technology you have in place today will have to serve you in a disaster tomorrow. Make it profitable.

Compete To Be Unique

Focus on Innovating to Create Superior Value For Chosen Customers  

- Joan Magretta, Stop Competing to Be the Best, Harvard Business Review, 30 Nov 2011

You know the phrase “marching to the beat of a different drummer” is a way of saying someone isn’t following the status quo and is standing out from the crowd. It’s generally not a positive statement. We disagree wholeheartedly.

We spent the last 10 years focusing on innovation which consequently has put us a bit out of sync with the rest of the software industry. Frankly, some potential customers have been put off by our marked differentiation – almost uncomfortable when they don’t see a hefty price tag nor hear talk of sending in an army of consultants to “optimize their process.”  We are not trying to be APO or Demantra, nor do we want to be.

The innovation we developed has allowed us to better serve our customers. By creating a forecasting engine that repeatedly produced the same results we were able to guarantee that our demand forecasting software would reduce execution level forecast error by 25%.

Turning to who matters most, it is the ability of our system to allow our customers to be unique that we also find separates us from the crowd. Customers are able to model their business in the way that works for them; with the process they determine fits their organization. They know their business far better than we do, thus we created a flexible system that works the way you need it as opposed to having a specific process users must follow.

Countless books/webinars/conferences exist touting industry best practices, all in pursuit of being the best. However, were all these best practices to be successfully executed by all, you would still find yourself lost amongst the crowd.  Our customers are people who wanted to do something differently to create more opportunities for excellence by leveraging their uniqueness. They aren’t trying to be like their competitors. Instead, they’re trying to be great at being themselves.

How to know when to invest in demand forecasting software

You know WHY reducing forecast error is important – accuracy is directly linked to corporate profitability. But how do you know WHEN you should look into new forecasting technology? After listening to our customers and numerous conversations with CPG, distribution and manufacturing companies, here are 6 Indicators it’s time to look at new demand forecasting software:

1)      Your forecast error is 50%*.

While 50/50 odds are great in Vegas, they are poor for critical business decisions. Imagine standing before a room of shareholders and telling them they have a 50% chance of making money. Forecast error of this caliber can be especially hard to swallow if monies have been spent on solutions that haven’t performed or lived up to expectations. Either way you spin it “throwing darts at a dartboard” or failing to forecast at all is a direct shirking of your fiduciary responsibility.

*Or even 10% error since once you get down to the execution-level  accuracy is drastically diminished.

2)      Your data has outgrown your homegrown system.

In the days of “Plan Source Make Deliver” information was siloed and unidirectional. However, now that technology accurately portrays supply chain complexity, the data you’re collecting adds up fast. It isn’t uncommon for POS, market information, etc., to sit in a database never utilized. You spent time and energy enabling systems that could collect it so you should use it.  For as great as they once served your organization, the homegrown tools developed by Excel whizzes and data jockeys over the years can only do so much. There comes a point when the hours spent forcing the system to work aren’t worth the performance. Are you at that point?

3)      Your customers want to collaborate and shared visibility.

With these buzzwords flying around conferences and research documents you can expect that this will be request from your customers sooner rather than later. Your customers have customers and they want to have the best data available to know what’s coming down the pipe to set expectations. The benefits here are twofold. Laying the foundation for collaboration and investing in enabling technologies now will set you up for success when the time comes to execute.

4)      Your boss is haranguing you to reduce inventory.

According to a Gartner study, “better demand forecasters have 15% lower inventory.” Now is the time to get ahead being that Accenture found that companies who employ predictive analytics hold 50% less finished goods inventory than their competitors. These numbers speak for themselves. Inventory is the biggest and least productive asset on the balance sheet so accurately forecasting will make you your CFOs favorite colleague.

5)      Your competitors are investing in S&OP enabling technology.

They are becoming leaner, meaner and more agile. While you’re waiting for a spreadsheet to be updated and passed around between sales, production and finance – they are receiving alerts and have real-time data to make faster, better decisions. It’s a commoditized world and your customers have options. With the rate at which information flows it’s won’t be long before they hear from a colleague how much better they’re serviced by the other guys.

6)      You want to hit your bonus.

Be good at your job. Scratch that. Be GREAT at your job. If you own the forecast your compensation metrics are more than likely tied to accuracy. You’re going to have to be passionate about pursuing new technology for forecast as you will be asked to be the “champion” through the selection process. But when your personal finances are in the mix taking on the burden will be well worth your while.

We’d love to hear your thoughts. What are the reasons that get you thinking about new forecasting technology?